HVAC duct sizing calculator (velocity method)

Duct size is the first thing an MEP drafter needs and the last thing anyone writes down. The velocity method sizes a duct directly from the airflow it carries and the speed the specification allows — low velocity in occupied areas to keep noise down, higher in risers and plant rooms. This calculator gives the required area, the equivalent round diameter, and a rectangular option for the depth you have available in the ceiling void.

Tool und Bezeichnungen sind auf Deutsch. Die Referenzhinweise darunter bleiben auf Englisch.

HVAC duct sizing calculator

Round duct diameter
357mm
Rectangular option
333 x 300 mm
Cross-sectional area
0.1
Airflow
1,059 CFM (1,800 m³/h)
Velocity pressure
15Pa
Aspect ratio
1.11:1 — acceptable

Formula

A = Q / v, d = √(4A/π), w = A / h, pv = 0.5ρv²

Q in m³/s, v in m/s, air density taken as 1.2 kg/m³ at 20 °C. Round the diameter up to the next standard size (100, 125, 160, 200, 250, 315, 400, 500 mm) and keep rectangular aspect ratios at or below 4:1 to limit friction and material cost.

Worked examples

InputResult
500 L/s at 5 m/s357 mm round → specify 400 mm, or 333 x 300 mm
250 L/s branch at 3 m/s326 mm round → 315 mm, or 278 x 300 mm
2000 L/s riser at 8 m/s564 mm round → 630 mm, or 833 x 300 mm

Questions

What duct velocity should I design to?

Typical guidance: 2–3 m/s in branches serving occupied rooms, 4–6 m/s in main ducts, and 6–10 m/s in risers and plant rooms. Lower velocities cost more in sheet metal and save noise and fan energy.

Why does aspect ratio matter?

A flat duct has more surface area for the same airflow, so friction, heat loss and material cost all rise. Keep it at or below 4:1 wherever the void allows.

Is the velocity method enough on its own?

It sizes the duct. You still need a pressure-loss run — equal friction or static regain — along the index circuit to select the fan.

How do I convert CFM to L/s?

Divide CFM by 2.11888. 1000 CFM is about 472 L/s.

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